Isikhokelo esipheleleyo soFakelo kunye noLondolozo lweeBearings ze-UCP216,
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Iibheringi ze-UCP216, ezaziwa ngokuba ziibheringi eziziingceba eziziiplain, zisetyenziswa kakhulu kwizixhobo ezahlukeneyo zoomatshini ngenxa yokukwazi kwazo ukuzilungelelanisa. Ukufakwa ngokuchanekileyo kunye nokugcinwa ngononophelo kubaluleke kakhulu ukuqinisekisa ukuba ezi beeringi zihlala ixesha elide kunye nokusebenza okuzinzileyo kwezixhobo ezinxulumene nazo. Oku kulandelayo kubonisa amanyathelo anzulu okhuseleko malunga nokufakwa kunye nokugcinwa kweebheringi ze-UCP216:

I. Amanyathelo okukhusela ukufakwa
1. Amalungiselelo angaphambi kokufakwa
Iimfuno zeNdalo: Inkqubo yokufakela kufuneka yenziwe kwindawo eyomileyo nengenangcoliseko. Oku kwenzelwa ukuthintela uthuli nezinye izinto ezingcolisayo ukuba zingangeni kwiibheringi, nto leyo enokubeka emngciphekweni ukusebenza kwazo kunye nobomi bazo.
Unyango Lomphezulu: Umphezulu wentamo yomngxuma kufuneka ucocwe kakuhle kwaye upholishwe ukuze kugqitywe kakuhle. Naziphi na ii-burrs okanye iiprotrusions kufuneka zisuswe, kwaye kufuneka kufakwe umaleko weoyile yokuthambisa elwa nomhlwa. Oku akukhuseli nje kuphela umngxuma ekuboleni kodwa kukwanceda inkqubo yokufakela.
Ukuqinisekiswa kobukhulu: Kubalulekile ukuqinisekisa ukuba ubukhulu bomngxuma kunye nendlu yebhereyitha zihambelana ngqo nemigaqo echazwe kwimizobo yoyilo. Ukongeza, kufuneka kuhlolwe ngokucokisekileyo iindawo zokudibana ukuze kuchongwe nayiphi na imikrwelo okanye ukungalungelelani okunokuchaphazela ukulingana.
Ukulungiselela Izixhobo: Hlanganisa zonke izixhobo zokufakela ezifunekayo, ezifana neemikhono kunye nee-hook type wrenches. Ukusebenzisa izixhobo ezingafanelekanga kunokukhokelela kwiimpazamo zokufakela kunye nomonakalo onokubakho kwiibheringi okanye izinto ezinxulumene noko.
2. Amanyathelo okufaka
Ukufakelwa Kwangaphambili: Qala ngokususa iphini yokulungisa isigqubuthelo sebheyaringi. Faka ioyile yokuthambisa ngokulinganayo kwiindawo zokudibana kwebheyaringi kunye nebheyaringi. Emva koko, faka ibheyaringi ngononophelo kwindawo yebheyaringi ...
Ukuhlanganiswa kweShaft: Faka i-bearing housing kwi-shaft njengeyunithi edibeneyo. Yityhale kwindawo emiselweyo, kodwa ungaqinisi ii-fixing bolts kweli nqanaba.
Uhlengahlengiso lweNdawo: Emva kokufaka i-bearing kwelinye icala le-shaft efanayo, jikelezisa i-shaft izihlandlo ezininzi. Olu jikeleziso luvumela ii-bearing ukuba zilungise ngokuzenzekelayo izikhundla zazo. Nje ukuba ulungelelwaniso lulungiswe, qinisa ii-bolts ze-bearing housing.
Iindlela zokulungisa:
Ukutshixa Izikrufu Kwindawo: Sebenzisa isikrufu se-hex okanye isikrufu se-torque ukuze uziqinise ngokuqinileyo izikrufu ezibini zokumisa. Le ndlela ibonelela ngendlela ethembekileyo yokulungisa i-bearing endaweni yayo.
Ukutshixa Indandatho Engangqalanga: Sebenzisa isitshixo sohlobo lwehoko ukuze ujike indandatho yokutshixa engangqalanga kwicala eliphambili lokujikeleza. Emva koko, sebenzisa isitshixo seheksadi ukuqinisa izikrufu zokubeka, ukuqinisekisa uqhagamshelo oluzinzileyo.
Ukutshixa Imikhono: Sebenzisa isikrufu sohlobo lwehaki ukujika inati yokutshixa imikhono. Cinezela isixhobo ngokuqinileyo kwisingxobo sokutshixa ukuze silingane kakuhle.
3. Iingqwalasela zoBugcisa boFakelo
Ukusetyenziswa koMbane: Xa ufaka iibheringi, amandla kufuneka asetyenziswe ngokuchanekileyo kwiindawo ezifanelekileyo. Ngokukodwa, iringi yangaphakathi kufuneka ifakwe kwishaft, kunye neringi yangaphandle kwindawo yokubeka iibheringi. Kuphephe ukusebenzisa amandla kwiindawo ezingalunganga, kuba oku kunokubangela umonakalo kumphezulu wendlela yokugijima.
Ukusasazwa Kwamandla Afanayo: Ngexesha lenkqubo yokufaka, amandla asetyenziswayo kufuneka abekwe ngokuthe nkqo kwaye asasazwe ngokulinganayo. Oku kunceda ukuthintela uxinzelelo olungalinganiyo kwiibheringi, nto leyo enokubangela ukuguguleka okanye umonakalo ngaphambi kwexesha.
Ukufakelwa kobushushu (kwiiBearings ezinkulu ezinobungakanani obufanelekileyo bokuphazamiseka): Kwiibearings ezinkulu ezinobungakanani obufanelekileyo bokuphazamiseka, kungasetyenziswa iindlela zokufudumeza ngeoyile (ezinobushushu obuphezulu obuyi-120°C) okanye iindlela zokufudumeza ngombane. Ezi ndlela zenza kube lula inkqubo yokufaka ngokwandisa i-bearings kancinci, zivumela ukulingana okuthe tye.
Ukuthintela ungcoliseko: Iibheringi mazivulwe kuphela xa sele zilungele ukufakwa. Kuyo yonke inkqubo yokufaka, gcina indawo yokusebenza icocekile ukuze unciphise umngcipheko wongcoliseko.
II. Iinkqubo Zokulungisa Imihla Ngemihla
1. Ulawulo lokuthambisa
Ukukhetha igrisi yokuthambisa: Khetha igrisi yokuthambisa efanelekileyo ngokusekelwe kwindawo ethile yokusebenza yeebheringi. Kwizicelo zobushushu obuphezulu, kucetyiswa ukusebenzisa igrisi yokuthambisa eneqondo lokwehla elingaphezulu kwe-180°C.
Ixesha lokuthambisa: Zizalise rhoqo i-lubricant ukuqinisekisa ukusebenza kakuhle. Kwiimeko zobushushu obuphezulu, umjikelo wokuzalisa kufuneka ufinyezwe ukuze kujongwane nokonakala kwe-lubricant okwandileyo.
Ulawulo lobungakanani bokuthambisa: Kuphephe ukuthambisa kakhulu – ukuthambisa iibheringi zangaphandle ezingqukuva, njengoko ukuthambisa kakhulu kunokubangela ubushushu obugqithisileyo. Kwelinye icala, ukuthambisa okunganeleyo kunokukhokelela ekugugulekeni ngokukhawuleza. Gcina ibhalansi efanelekileyo ukuqinisekisa ukuba iibheringi zihlala ixesha elide.
Ukutshintshwa kwe-Lubricant: Ngaphambi kokufaka i-lubricant entsha, susa ngokupheleleyo nayiphi na i-lubricant endala. Kucetyiswa ukuba ucoce i-lubricant entsha ngaphambi kokusebenzisa ukuthintela ukungena kwezinto ezingcolisayo.
2. Ukubeka iliso ekusebenzeni
Ukujonga Ubushushu: Faka izinzwa zobushushu kwiindawo ezibalulekileyo ukuze uhlale ujonga ubushushu bebheri. Ukuba ubushushu bunyuka ngendlela engaqhelekanga kwaye buhlala buhleli, yenza uhlolo olukhawulezileyo ukuze kufunyanwe kwaye kulungiswe ingxaki engundoqo.
Ukuchonga Ukungcangcazela: Sebenzisa i-vibration analyzer ukulinganisa amanqanaba okungcangcazela kweebheringi. Iipateni zokungcangcazela ezingaqhelekanga zinokubonisa iingxaki zokufakelwa, ukusilela kokuthambisa, okanye ezinye iingxaki zoomatshini.
Ukuhlolwa kwengxolo: Sebenzisa i-stethoscope ukujonga ingxolo yokusebenza kweebheringi. Ingxolo engaqhelekanga inokuba luphawu lomonakalo wangaphakathi, njengokuxinana kwesinyithi okanye ukuguguleka kwekheyiji, okanye ukuthambisa okwaneleyo.
Uvavanyo lweMeko: Hlola rhoqo inkangeleko, imeko yokuthambisa, kunye nemeko yokuqiniswa kweebheringi. Le ndlela yokukhawulezisa ivumela ukubonwa kwangethuba kweengxaki ezinokubakho, ivumela ukugcinwa ngexesha elifanelekileyo kunye nokuthintela iingxaki ezibalulekileyo.
3. Ukucoca kunye noLondolozo
Ukucoca Okusingqongileyo: Ukuphucula umoya wezixhobo kwaye ususe ngokukhawuleza amabala eoyile, iimfumba zentsimbi, kunye nothuli. Oku kunceda ukuthintela izinto zangaphandle ukuba zingangeni kwiibheringi zize zenze umonakalo.
Ukucoca Okuqhelekileyo: Kwiibheringi ezikwisitokhwe, hlamba ngokupheleleyo kube kanye ngonyaka. Emva kokucoca, pakisha iibheringi ngonyango olufanelekileyo lokulwa nomhlwa ukuze uzikhusele ngexesha lokugcina.
Ukhuseleko Lokuvala: Sebenzisa izitywino ezifanelekileyo kunye nezigqubuthelo zokukhusela ukunciphisa ukungena kothuli nezinye izinto ezincinci. Oku kunceda ukugcina indawo yokusebenza icocekile kwiibheringi.
Iimeko Zokugcina: Gcina iibheringi kwindawo yokugcina impahla ecocekileyo neyomileyo enomswakama ongadluli kwi-65%. Kuphephe ukugcina iibheringi kunye neemveliso zeekhemikhali, kuba zinokubangela ukugqwala okanye omnye umonakalo.
III. Iziphene Eziqhelekileyo kunye Namaqhinga Okuthintela
1. Iintlobo zeZiphene eziqhelekileyo
Ingxaki yeMpazamo Izizathu ezinokwenzeka Amanyathelo okuthintela
Ukufudumeza iiBearing ezigqithisileyo Ukuthambisa okunganelanga, ukugqithisa kakhulu, ukupholisa kakubi Qinisekisa ukuthambisa okufanelekileyo, lawula umthwalo, kwaye uphucule iimeko zokuphola
Ingxolo Engaqhelekanga Ukudibana ngqo kwentsimbi, umonakalo wekheji. Gcwalisa i-lubrication ngexesha elifanelekileyo kwaye uhlole imeko yekheji rhoqo.
Ukuguguleka nokuxobuka Ukuthambisa imingxuma yokudinwa, ukungena kwezinto ezingcolisayo Gcina indawo yokusebenza icocekile kwaye utshintshe i-lubricant rhoqo
Inkangeleko Etshileyo Neyaphukileyo Ubushushu bokusebenza obungaqhelekanga, ukungqubana okugqithisileyo Jonga ubushushu ngokusondeleyo kwaye uqinisekise ukuthambisa okwaneleyo
Umonakalo wekheji Umthwalo wothuko, ukufakwa okungafanelekanga Faka iibheringi ngokuchanekileyo, kuphephe ukulayisha kakhulu, kwaye unciphise ukuvezwa ngamandla anamandla
2. Amanqaku aphambili okuthintela iimpazamo
Ulawulo lokuthambisa: Malunga ne-80% yeempazamo zeebheringi zibangelwa kukuthambisa okungafanelekanga. Ke ngoko, kubalulekile ukusebenzisa uhlobo oluchanekileyo kunye nobungakanani bezithambiso ukuqinisekisa ukusebenza kakuhle.
Ulawulo Longcoliseko: Coca kakuhle indawo yokusebenza, izixhobo kunye nezandla ngaphambi kokuba uphathe iibheringi. Le ndlela ilula kodwa isebenzayo inokunciphisa kakhulu umngcipheko wongcoliseko.
Ufakelo Oluchanekileyo: Landela imiyalelo yofakelo yomenzi ukuqinisekisa ukuba ilingana kakuhle. Kuphephe ukufakelwa okukhululekileyo okanye okuqinileyo kakhulu, kuba zombini ezi zinto zinokubangela ukuguguleka nokungaphumeleli kwangethuba.
Ukujonga Ukulungelelaniswa: Qinisekisa ukuba i-shaft kunye ne-bearing housing zilungelelaniswe ngokuchanekileyo. Ukulungelelaniswa okungalunganga kunokubangela ukusasazwa koxinzelelo olungalinganiyo kunye nokushisa kakhulu, ekugqibeleni kunciphise ubomi be-bearing.
Ukubeka iliso kumthwalo: Gcina ibheriya isebenza ngaphakathi koluhlu lomthwalo olinganiselweyo. Ukulayisha kakhulu kunokubangela uxinzelelo olukhulu kwiibheriya, nto leyo ekhokelela ekugugeni ngokukhawuleza nasekungasebenzini kakuhle.
3. Inkqubo yokusingatha iimpazamo
Ukuxilongwa Kokuqala: Chonga uhlobo lwengxaki ngokuhlalutya ubushushu obungaqhelekanga, ukungcangcazela, kunye neepatheni zengxolo. Olu vavanyo lokuqala lunceda ekuchongeni unobangela wengxaki.
Ukuhlolwa kokuqhaqha: Landela amanyathelo achanekileyo okuqhaqha ukuze ufikelele kwizixhobo zebheri. Hlola kakuhle zonke izixhobo ukuze ubone iimpawu zokuguguleka, umonakalo, okanye ezinye izinto ezingalunganga.
Ukucoca noVavanyo: Yenza inkqubo yokucoca enamanyathelo amabini, equka ukuhlamba okurhabaxa kunye nokuhlamba okucolekileyo, ukuze ususe ukungcola kunye nenkunkuma. Emva kokucoca, jonga ukuba ibheringi ingalungiswa na okanye kufuneka itshintshwe.
Isigqibo Sokutshintsha: Kwiibheringi ezigugileyo kakhulu, ezikhubazekileyo, okanye ezonakeleyo kangangokuba azinakulungiseka, zitshintshe ngoko nangoko ukuze kuthintelwe ukonakaliswa kwezixhobo.
Ukufakela kwakhona: Hlanganisa kwakhona i-bearing ngokwenkqubo yokufakela eqhelekileyo, uqinisekise ukuba zonke iiparameter zihambelana nokunyamezelana okuchaziweyo. Oku kuqinisekisa ukusebenza kakuhle kwe-bearing kunye nezixhobo zizonke.
Ngokulandela iinkcukacha zofakelo kunye nezikhokelo zolondolozo ezikhankanyiweyo apha ngasentla, ubomi benkonzo yeebheringi ze-UCP216 bunokwandiswa kakhulu. Oku akunciphisi nje kuphela ixesha lokungasebenzi elingacwangciswanga kodwa kuqinisekisa nokusebenza okuzinzileyo kwezixhobo. Ukuphumeza isicwangciso solondolozo sokuthintela kuyacetyiswa kakhulu, njengoko kubiza kakhulu kunexabiso.
Inombolo yeYunithi yoBearing. Ubukhulu (ngaphakathi) okanye (mm) Ibholthi esetyenzisiweyo mm/ngaphakathi. Inombolo yoBearing. Ubunzima(kg)
d h a e b s1
UCP216 80 88.9 292 232 78 25 M20 UC216 8.48
UCP216-49 3-1/16 3-1/2 11-1/2 9-1/8 3-1/16 63/64 3/4 UC216-49 8.48
UCP216-50 3-1/8 3-1/2 11-1/2 9-1/8 3-1/16 63/64 3/4 UC216-50 8.48
UCP216-51 3-3/16 3-1/2 11-1/2 9-1/8 3-1/16 63/64 3/4 UC216-51 8.48